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STARMANS DIO 1000 2CH

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Weighing only 1.2 kg, the DIO 1000 2CH is the lightest equipment of its kind in the world. It offers two independent UT channels that can be configured separately, enabling inspections with two transducers in parallel. In dual-channel mode, it can simultaneously display two A-Scans on the screen as well as perform and display two B-Scans at the same time.

GENERAL
Display Color TFT sunlight, 1024 pixels (L) x 768 pixels (H)
Display Update Rate Minimum 60 Hz
Display dimensions 99×130 mm
True Sampling Rate 200 MHz, 12-bit
Operating Temperature-10 °C to 60 °C
Storage Temperature-40 °C to 70 °C
Power Requirements AC Mains: 100-120 V AC, 200-240 V AC, 50-60 Hz
Battery Built-in and external rechargeable Li-ion battery pack rated at 3.6 V at 16 Ah
Battery Operating Time 10 hours, depending on display brightness
Keypad Graphic symbols, International
Languages Selectable in menu, user-defined custom language
Memory 2 – 16 GB
Dimensions 224×188×34 mm
Weight 0.74 Kg without battery + 0.54 kg battery for 10 working hours
PC Requirements PC running minimum Microsoft® Windows® Vista®, Microsoft® Windows®
XP®, Microsoft Windows 2000®,
Warranty Two year warranty, battery not included. Optional three year warranty available
INPUT / OUTPUTS
Transducer Cable Connectors BNC x4
Communication Ports USB, RS232, Ethernet, Wireless Ethernet (optional), Bluetooth (optional)
B-scan input Encoder, A, B – pulses, start, TTL 5 V, Encoder supply – switchable 5V
High Speed Parallel and TTL Port Alarm outputs, trigger in/out control
Analog Output Selectable voltage output of depth or amplitude data
PULSER
Peak Memory Pulse repetition rate up to 20 kHz and peak envelope of A-Scan display
Pulser Type User Selectable: Tunable square wave, negative spike excitation, burst
Pulser Energy Low (100 V) and Max (400 V)
Damping 50, 57, 200, and 1000 Ohms
RECEIVER
Gain Control 110 dB Max and reference gain, level control in 6 dB, 1 dB, 0.5 dB and 0.1 dB
selectable steps 0 % to 80 % of full scale in 1 % increments
Reject Full Wave, Half Wave Positive or Negative rectified, and RF waveform
Rectification 0.5 MHz to 30 MHz at –3 dB
Receiver Bandwidth Broadband, Narrowband, or Custom Selectable Low and High Pass Filters – 1 MHz
Filters 2 MHz, 2.25 MHz, 4 MHz, 5 MHz, 10 MHz
CALIBRATION
Auto Transducer Calibration Automated calibration of transducer, zero offset and/or velocity
Units metric or microsecond
Material Velocity From 100 to 15240 m/s in steel
Range Standard 1 mm to 60,000 mm in steel
Refracted Angle Fixed settings of 0°, 30°, 45°, 60°, 70°, or variable from 10° to 90° in 0.1° steps for
calculations
Test Modes Pulse Echo, Dual, or Through Transmission

GATES
Gate Monitors
Four independent AW gates controllable over entire sweep range – Floating gate,
Interface gate, Measuring gate (relative, absolute, amplitude, time), Back-wall
echo attenuator
Alarms
MEASUREMENTS
Selectable threshold positive/negative or minimum depth modes
A-scan memory
40 000 A-scans (up to 200 000 optional) – screenshot PNG, A-scan, setup
B-scan memory
10 km of B-scan, 1 mm resolution
Peak Hold
Freezes Peak Memory echo envelope for recorded waveform comparison with live
A-Scan
Auto Gate
Thickness
DAC
Standard, up to 20 points, 111 dB dynamic range (71 dB continual)
TCG
For echo amplitude adjustment and evaluation
Curvature correction
Automatically
Spot weld
Auto Gain echo, Auto Freeze

 

VERY LOW WEIGHT

This system is very popular also thanks to its low weight. It is the lightest equipment of its kind available in the world. It weights only 1.2 kg – excluding the water bottle.

EASY ONE-HAND MANIPULATION

It is the simplest system from the user´s point of view. Thanks to its leight weight and easy manipulation the operator can handle it just using one hand.

The operator can carry the 1.2 kg US equipment DIO1000-2CH-RAIL suspended –  using the straps – on his body. While leisure walking the operator holds the walking stick in one hand only and pushes it gently along the rail. He can easily operate it with his other hand.

DETAILED PROTOCOL

When a flaw is detected the equipment beeps. The operator steps back/walks back to detect the flaw in detail from different angles – see the description of the whole set – and to map the maximum of the recognized defect. When detecting the flaw the display automatically switches on to show the details. The operator´s left hand is loose to save the snaps of the defect. The software saves both the snap of the whole map of the defect, makes out an electronic protocol including the GPS description, localization and detailed information of the defect, the operator´s name as well as the date of the detection.  If needed the operator can add other information e.g. hectometers. Data can be stored on USB.

DESCRIPTION OF THE WHOLE SET

  • DIO1000-2CH PORTABLE equipment – it includes of the equipment, a battery, a charger, straps for wearing
  • Walking stick with a probe holder, an integrated probe, and a water bottle
  • USB for data storing
  • This particular system includes 3 probes while it is possible to apply a wide range of probes according to the customer´s needs and requirements. The probes are set in different agles to 70°,0° and -70°

ENERGY SOURCE

The batery – which is a part of the whole set – is rechargable in 220 / 240 V socket and lasts for about 10 hours.

WORK SAFETY

Work with the equipment is safe both for the operators and trains. It is thanks to its small size, low weight and easy handling.

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